OVERVIEW
Adequate design and planning, combined with professional implementation, is essential for building a resilient and high-performance industrial network that meets operational demands and withstands harsh environments.
Request quote
The Need
Industrial networks are the backbone of modern manufacturing, energy, and infrastructure systems. Unlike traditional IT networks, they must operate in harsh environments, support real-time communication, and ensure high reliability. As industrial systems become more connected—through IoT, automation, and remote monitoring—the need for secure, scalable, and resilient network architecture grows. Downtime in industrial environments can lead to safety risks, production losses, and regulatory violations. Integrating industrial networks into system architecture ensures seamless data flow between field devices, control systems, and enterprise platforms. Mubadara’s consulting helps organizations design networks that meet operational demands while maintaining security, performance, and compliance.
How It Works
We begin by assessing your industrial environment, including control systems, field devices, and existing network infrastructure. Our team maps out communication flows, latency requirements, and environmental constraints. Based on this, we design a network architecture that supports deterministic communication, fault tolerance, and long-distance connectivity. This includes selecting appropriate protocols (e.g., Modbus, PROFINET), ruggedized hardware, and secure gateways. We also integrate IT and OT networks where needed, ensuring safe data exchange without compromising operational integrity. Our solutions include redundancy planning, remote access, and centralized monitoring. The result is a robust industrial network that supports automation, analytics, and operational efficiency.
Extreme Networks
We design networks for extreme environments—factories, oil fields, mining sites—where temperature, vibration, and electromagnetic interference are common. This includes rugged switches, shielded cabling, and industrial-grade wireless access points. Our solutions ensure reliable connectivity under harsh conditions. We also implement failover mechanisms and environmental monitoring to maintain uptime. These networks are built to withstand physical stress while delivering consistent performance. Integration with SCADA and PLC systems is seamless. The goal is to ensure operational continuity in the most demanding settings.
Long Reach Networks
Industrial sites often span large areas, requiring long-distance connectivity between devices and control centers. We implement fiber optics, industrial Ethernet extenders, and wireless bridges to support long-reach communication. Our designs minimize latency and signal degradation over extended distances. We also ensure secure transmission using encryption and access control. These networks support remote monitoring, predictive maintenance, and centralized control. Whether across a plant, campus, or remote site, our solutions maintain reliable data flow. Long reach networks are essential for scalable and distributed operations.
Protocol Integration & Interoperability
Industrial systems rely on diverse communication protocols like Modbus, OPC UA, EtherCAT, and PROFINET. We ensure seamless integration across devices and platforms, enabling real-time data exchange. Our consulting includes protocol translation, gateway configuration, and compatibility testing. This allows legacy systems to communicate with modern platforms. We also help standardize data formats for analytics and reporting. Interoperability reduces silos and enhances system visibility. The result is a unified, efficient industrial ecosystem.
Network Segmentation & Security
We implement segmentation strategies to isolate critical control systems from external networks. This includes VLANs, firewalls, and DMZs to prevent unauthorized access and lateral movement. Security policies are enforced at every layer, from field devices to enterprise systems. We also deploy intrusion detection systems (IDS) and monitor traffic for anomalies. Our approach aligns with industrial cybersecurity standards like IEC 62443. Segmentation enhances resilience and protects against both internal and external threats.
Redundancy & Fault Tolerance
Industrial networks must operate continuously, even during failures. We design redundant paths, dual-homed devices, and ring topologies to ensure fault tolerance. Automatic failover mechanisms minimize downtime and maintain communication. We also implement backup power and link monitoring tools. These measures ensure that critical operations continue without interruption. Redundancy is key to maintaining safety, productivity, and compliance in industrial environments.
Edge Connectivity & Remote Access
We enable secure remote access to industrial systems for monitoring, diagnostics, and updates. This includes VPNs, edge gateways, and encrypted communication channels. Our solutions support mobile access and integration with cloud platforms. We also implement role-based access controls and audit logging. Remote connectivity improves operational flexibility and reduces response time. It’s essential for managing distributed assets and enabling predictive maintenance.
Environmental Monitoring & Asset Protection
We integrate sensors and monitoring systems to track environmental conditions around network equipment. This includes temperature, humidity, vibration, and power fluctuations. Alerts and automated responses help prevent hardware damage and data loss. We also advise on physical placement and protective enclosures. These measures extend equipment lifespan and reduce maintenance costs. Asset protection is a vital part of industrial network reliability.
